Bylaser Australia

• Agriculture
• Architecture
• Automotive
• Construction
• Food
• Infrastructure
• Manufacturing
• Medical
• Mining
• Recreational

1. 01

   Laser programming and nesting

   I programmed and nested incoming laser-cutting jobs to reduce material waste, and wrote Python automation that increased efficiency by 90%.

2. 02

   Vehicle bodies and accessories

   I designed and manufactured ute trays, canopies, camper trailers, towbars and bullbars for clients including Speedy Towbars, Tough Tinnies and Terrain, Genie Performance Headers and JLG Industries.

3. 03

   Reverse engineering for manufacture

   Most work arrived as drawings or STEP files. I worked with clients to reverse engineer and improve their designs to suit our tolerances and capabilities, such as K-factors for folding, while adhering to all relevant Australian Design Rules.

4. 04

   File to finished part

   Parts went from laser cutting through brake press bending, welding and powder coating, and shipped as commercially available products.

5. 05

   Fitment prototyping

   For new parts, I co-designed with clients and refined fit through prototypes and tolerancing until each part fitted first time in production.

6. 06

   Client training

   I trained the director of Speedy Towbars in Rhino3D so he could design his own parts and send them to Bylaser to manufacture.

01

Tanks, Ladders & Tags

Fabricated components designed for laser cutting and folding.

Ladder design and fabrication Baffle tank design Baffle tank design Laser dog tags

02

Car Parts

Aftermarket vehicle parts developed through fitment prototyping and tolerancing.

Car parts Fitment prototyping Fitment prototyping Tolerancing Tolerancing

03

4WD Airbox

Airbox design for a four-wheel drive.

4WD airbox design 4WD airbox design

04

Architectural Facades

Where architecture and sheet metal meet.

Architectural facades

Confidentiality: some projects and materials are covered by non-disclosure agreements or contain proprietary client information. Content on this page is limited to what is publicly shareable, and details can be discussed on request with proper authorisation.